28th September 2009

Do DIY Solar Photovoltaic Panels Work? And Are They Worth Your Time, Effort, and Money?

There are a lot of ads for build-your-own solar panels on the internet, including on this site. I have no control over what ads do or do not appear, but felt a bit of research as to whether DIY solar panels were possible or cost effective was in order.

Solar Panel Price Comparisons

When sites say ‘build solar panels for under $100!’, they often seem to be comparing the materials cost of the homemade panel to the cost of an entire solar photovoltaic system which (for a house) usually includes multiple panels, an inverter, a charge controller and sometimes batteries. This is not comparing the same thing. A true cost comparison would be one of two things: the cost of the entire system, or the cost per watt of power produced by a single panel.

The full cost for a DIY solar photovoltaic system includes the number of panels that you wish to build as well as buying or building all the other parts of a system. Also include your time that you will be spending building the panels and mounting racks and then wiring and installing everything. A single solar panel by itself is not much use for home applications without an inverter and charge controller, and one solar panel will not power an ordinary house. Costs for solar panels are usually a little over 1/3 the price of an installed system, so while they are a major component they are not the only component.

Comparing Solar Panel Prices: Price Per Watt

The usual method of comparing the prices of solar panels is price per watt. For example, if a 60 watt panel is built for a materials cost of $104.85, as the maker of mdpub.com did, the price per watt is $1.75. The average price per watt for a commercially made module of over 125 W is $4.39 as of September 2009. Prices for smaller modules are generally higher per watt, so the home-made panel looks pretty good. So yes, it is possible to build a solar panel for less money than you would pay for commercial one. But there are several caveats:

  • This is presuming no materials were ruined while you learned how to make the panel
  • This is presuming that you manage to make the panel work properly
  • This is counting your own labor cost as $0
  • This is assuming the you do not have to buy soldering equipment or paint, plexiglass, wire, or screws in order to make the panel since the author of this site had them on hand
  • The person who made the solar panel used as an example has also built a wind turbine and a jet engine

DIY Installation of Solar Photovoltaic Systems

Once you have made your panels, will you be installing and wiring everything yourself or will you get someone else to do it? The level of skill required is an important consideration because installing solar photovoltaic systems means working with electricity, which has a certain amount of inherent danger involved. On-grid residential solar power systems usually involve high-voltage electricity, which increases the danger if you do zap yourself.

So is Building Your Own Solar Panels For You?

I would not want to try this myself, nor do I have the equipment I would need. If you have to go and buy the equipment and then teach yourself how to use everything I would not advise attempting to do it yourself. If, on the other hand, you are an electrician with a large workshop looking for a project, building your own photovoltaic system might be worth another look.

Sources:

http://www.mdpub.com/SolarPanel/index.html

Cassandra Sweet. Sept 8, 2009 Let the Sun Shine. The Wall Street Journal

Solar module retail price environment Sept. 2009

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15th August 2009

How to Choose the Best Solar Panel for You

There are three main types of solar panel for sale at present: monocrystalline, multicrystalline, and thin film panels. A fourth, sometimes known as vaporware, is sometimes mentioned in the media, but does not yet exist. There is no one best solar panel for every purpose, but each type of solar panel has its own advantages and disadvantages.

Monocrystalline Photovoltaic Panels:

Pros:

  • Most efficient, especially in low light conditions
  • Less space required for the same amount of power
  • More durable than Thin Film

Cons:

  • Most expensive per watt
  • Production process uses more silicon and more energy
  • Rigid

Polycrystalline/Multicrystalline Photovoltaic Panels:

Pros:

  • Lower price than Monocrystalline
  • Higher efficiency than Thin Film

Cons:

  • Higher price per watt than Thin Film
  • Rigid
  • Lower efficiency than Monocrystalline

Amorphous/Thin Film Photovoltaic Panels:

Pros:

  • Cheapest per watt
  • Can be made flexible
  • Harder to break
  • Uses less silicon and less energy during manufacture

Cons:

  • Degrades faster
  • Lower efficiency
  • More space required to produce the same amount of electricity

Vaporware?

This doesn’t actually exist yet, but if it ever does, it will be photovoltaic material that you spray onto a substrate which then becomes a photovoltaic panel.

In Practice:

The type of application has a major impact on which type of solar panel is best for you.  If you want to have solar panels on a backpack where the panels have to be flexible, your only choice is Amorphous/Thin Film panels.  However, if you require the largest possible amount of electricity from the smallest area of solar panel and do not care about it being flexible, then Monocrystalline photovoltaic panels are best.  The choice is up to you.

For More Information:

Northern Arizona wind and sun

Solar Sphere

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24th July 2009

The Pros and Cons of Solar Energy: Photovoltaic and Solar Thermal Power

Solar thermal and solar photovoltaic power are similar in that both use the sun as an energy source, and both are renewable. However, there are quite a few differences between them, including price, type of energy output, and the things that energy can be used for in your home.  The table below should give you a good idea of the pros and cons of both types of solar power.

Solar Photovoltaic Solar Thermal
Price of a typical home system $17,394 Varies wildly depending on type chosen, usually a lot lower.
Ease of doing it as a ‘do it yourself’ project Cannot make panels easily, difficult, requires skill with electrical wiring easier and cheaper
Form of energy output electricity heat
Uses to which energy can be put Electricity, heating, transport, other Water or air heating
Nature of associated dangers Electrocution if badly installed or damaged, can be dangerous to fire crews if they aren’t properly trained. Heavy weight of water on roof in many designs, and the usual cautions when dealing with large amounts of hot water
Use in cold climates Yes, energy depends on hours and angle of sunlight Yes, but only certain types
Weight on roof Yes if roof mounted, less than many thermal hot water Yes if roof mounted, not suitable for all roofs
Price per kWh sunny climate 36.36cents/kWh N/A
Price per kWh cloudy climate 79.99cents/kWh N/A

Prices are global average for July 2009 and are US denomination. They exclude rebates your government may give. They assume the system is grid-tied.

http://www.solarbuzz.com/solarindices.htm

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20th July 2009

Solar Hot Water Panels for Your Pool

Solar pool heaters are the most common use of solar thermal technology in North America.   This is because they are extremely cost effective: a solar pool heater will typically pay for itself in 2 to 3 years (Can. Solar Industries). Even without considering the savings in greenhouse gas emissions, solar pool heaters make a lot of sense.   The total price of solar heating a pool is usually $3,000-$4,000 US including installation, but can range from $2,500 to $7,000 US (Costhelper.com).

Solar hot water panels used in pools are flat plate collectors. They are usually made of rubber or black plastic and are a very simple use of solar thermal technology compared to solar water heating systems for drinking water.

The solar hot water panels are usually about 50% of the pool’s service area.  If a pool is indoors or is not in direct sunlight, a larger area of solar heating panels must be used to reach the same temperature.   A pool cover should be used at night to reduce heat loss.  If you don’t use a pool cover, you’ll need to install twice the area of solar hot water panel.

While solar pool heaters make excellent sense for swimming pools, they don’t work as well for hot tubs.  The water temperature can be raised high enough using metal collectors used for heating domestic water, but if the jets in the hot tub are used, the water will swiftly cool down again.

Sources:

Canadian solar industries association.  Solar pool heating overview.  Retrieved June 20, 2009

Costhelper.com

Residential solar pool heating systems: a buyer’s guide 2001 retrieved June 20, 2009

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8th May 2009

Photovoltaic Systems: Off-Grid or Grid -Tied?

The exact pros and cons of photovoltaic solar power depend partly on whether you have a grid-tied system or an off-grid system.  So, what exactly are those pros and cons?

Off-grid Solar

Off-grid solar systems require substantial maintenance because of the battery banks necessary for storing electricity.  These batteries require occasional replacement and can be a fairly expensive investment on top of the solar panels.  However, if you live far from the power grid it can be far cheaper to have a solar system than to pay for connection to the grid.  Also, if the grid goes down your power source will not be affected.

Grid-tied Solar

Grid-tied systems without battery backup are the cheapest to set up for most people.  They do not offer any protection if the power grid they are tied into goes down, but they do offer the possibility of selling excess power to the local power company provided that the power company is set up to accept that.  This should be checked before you set up a Grid-tied solar Power System.

Grid-tied Solar with Battery Backup

It is also possible to set up a system that is Grid-tied but has a backup battery bank.  This is considerably more expensive than the standard batteryless Grid-tied System, but it means that if the grid goes down you will not have a power outage due to that failure.

In the end, which system is best depends on your needs and how you plan to use your photovoltaic array.  Photovoltaic power is not a one size fits all technology, and while the array of options in systems can be confusing, at least it gives you a good chance of obtaining a system that suits your needs.  More information on solar power and photovoltaic systems can be found at http://www.homepower.com/basics/solar/, as well as many other places on the web.

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